Cleaning the PEI flex steel print sheet for proper adhesion¶
The removable spring steel print sheet is one of the “quality of life” features of the Prusa Mk3 that set it apart from lower and higher cost competitors. Two PEI surfaces are available.
A double-sided powder-coated textured PEI spring steel sheet. Prior to April 2018, the Mk3 could be ordered with this option, but it was withdrawn from sale until backorders could be filled. It is now readily available.
A double-sided spring steel sheet with smooth PEI pre-applied with adhesive (stickers).
These notes are based on my experiences with the Prusa i3 Mk3 and Artillery/Evnovo Sidewinder X1 printers. If you are using a different printer, please verify the hardware details are similar.
Without good first layer adhesion, you’re going to have a difficult time achieving good print results. It’s worth spending some time getting familiar with the bed characteristics when starting out. PEI has excellent adhesion properties for most common hobbyist filaments, but does require some basic maintenance.
The riddle of adhesion¶
You’ve probably seen some of these guidelines before and may have wondered exactly why these simple sounding steps work. Here’s an unscientific breakdown.
Isopropyl alcohol 3 and acetone 4 work as solvents 1 , breaking apart grease molecules. These solvents do not completely dissolve grease, but do break it down far enough that it can be removed from surfaces easily.
The more concentrated the solvent, the more effective it will be at a given volume. Those little 70% isopropyl wipes do work… on a shiny new PEI sheet. They’re just not effective dealing with larger amounts of accumulated grease. This is why 91%+ alcohol is recommended.
Acetone is even more effective, breaking up oxidation on the PEI surface, but can make the PEI surface brittle and prone to cracking if over-used.
The amount of grease that any solvent will effectively break down is directly proportional to the volume of solvent to grease. The more you apply, the more grease it can effectively break down. The more concentrated the solvent, the more grease a given quantity can break down.
Alcohol, acetone and any other solution you apply directly to the bed is just going to move those broken-down grease and grime molecules around. Some will be picked up by wiping with a clean towel, but some will remain on the PEI sheet.
A dunk under the sink with Dawn dish soap is the most effective method of cleaning. Dish soap is a surfactant 2 , not a solvent. It works in a fundamentally different way, bonding both grease and water molecules to wash away contaminants.The reason this is so effective is not because Dawn is “stronger”, but because there’s simply a much greater volume of Dawn and water and the grease is washed away from the PEI sheet.
Windex, a wipe of finger grease, talcum powder or specialized release agents can be used to reduce adhesion when using hot, sticky materials that grip the PEI surface too firmly such as PETG. It is still a good idea to clean the PEI before a print to get an even surface, even if you will be applying a release agent for pritning with sticky materials.
If you are printing high-temperature materials (e.g. PETG at 260C on a 90C bed), test to make sure it will release once cool without damaging the PEI surface. You may want to use glue stick or other release agents for these materials. Test on a sacrificial PEI surface if possible. See over adhesion, below.
IANAC - There’s a lot more chemistry and magic to this if you care to do a deep dive. I am not a chemist.
A touch too much¶
No matter how careful you are with handling the PEI, adhesion will eventually diminish. It’s surprising how much simple handling of the sheet contaminates the surface. Even if you’re careful, there are likely times that you touch the surface without thinking about it. How are you removing prints?
Do you remove the sheet to flex it?
Do you grip the sides of the sheet while popping parts off?
Do you brace the side of sheet with your hand while removing parts?
If so, you are introducing grease at least at the edges. This wouldn’t be a problem, but the next time you wipe the bed with isopropyl alcohol or acetone, you may be inadvertently wiping some of the broken-down residue onto the print area.
During some recent testing I concentrated on avoiding touching the PEI surface. I held the flex sheet exclusively at the edges, only printed on one side and used a plastic scraper to remove printed parts, skirts and prime lines. With a bit of care, I was able to get well over a dozen solid prints without adhesion problems with no additional cleaning. Properly cleaned PEI does make a big difference.
Cleaning the PEI print surface¶
Prusa only recommends the isopropyl alcohol for maintaining the textured powder-coated sheet. The instructions below apply primarily to the smooth PEI sheets, but can be applied if you have having adhesion problems with either version.
Under normal circumstances, your cleaning routine should be as simple as:
Give the bed a thorough clean with 91%+ isopropyl alcohol. Not necessarily every print, but any time you think you might have touched the sheet or otherwise contaminated it. Apply a generous amount of liquid alcohol to the center of the bed. An alcohol-moistened towelette is unlikely to be effective. A wash bottle or other liquid dispenser can be handy. Wipe outwards, moving any accumulated grease to the edges of the PEI and away from your active print area.
If and only when isopropyl alcohol fails, try a clean with 100% acetone. Acetone rejuvenates the PEI surface by removing oxidation, but can eventually contribute to cracking of the PEI. Consider a wipe every month or so for conditioning. Here again, apply a small puddle in the center of the PEI and use a clean paper towel to wipe away from the print area.
If isoproply alcohol and acetone don’t work, there’s a good chance there’s enough build-up of gunk that you’re simply moving it around. Take the sheet to your kitchen sink and give it a good was with Dawn dish soap or your local equivalent (e.g. Fairy in UK). Use a clean paper towel to clean it and another to dry it.
Finally, all else fails, you can try scuffing the surface. The Prusa PEI sheets are very thin, so recommendations you may find for sanding thick PEI slabs should be avoided. Avoid coarse abrasives like shop sandpaper. I get excellent results with a 3M 7445 Scotch Brite pads used for polishing glass and chrome (1200-1500 grit). Rub gently, scuffing up the surface slightly without digging in or removing any PEI.
There are very different grades of cleaning pads and sponges. 3M 7445 pads variant are very mildly abrasive, roughly equivalent to 1200 grit sandpaper. Scuffs made with this pad will buff out with regular surface cleaning. Green pads and other abrasives, notably most sand paper and kitchen pads, can be considerably more abrasive. Avoid these.
Finally, above all else, avoid touching the PEI surface. Seriously. With a good clean and a proper Live-Z calculation, you should have no problems with adhesion. If you’re careful, won’t need to clean the bed every print.
The materials you use to clean with can be as important as the solvents and soaps. Using a used dish rag or sponge can introduce grease right back onto your PEI surface.
Use clean plain paper towels. Avoid any with skin softening agents, scents, or other additives.
Blue low-lint paper shop towels are more durable.
Prusa suggests using plain paper coffee filters as an alternative for quick cleans.
Dealing with over-adhesion¶
Some materials like PETG grip a bit too well to the PEI print surface. If printing with these materials, you want to use something to lessen the grip. Prusa recommends the following:
PETG and other sticky filaments¶
For “normal” sticky materials, you need to use something to loosen the adhesion. Cleaning the PEI surface as described above is still recommended to ensure an evenly clean surface, but you want to apply a small amount of release agent.
A wipe of the PEI surface with Windex or similar ammonia-based window cleaner will work. Don’t use anything enhanced with vinegar or anti-streaking agents. The key is that this cleaner leaves a very thin residue that helps remove materials that otherwise stick a bit too well. Don’t wipe it all away. You want a thin film of residue to remain.
Simply wiping the print area with your fingers can work well. Not too much, but enough to interfere with the adhesion.
High-temperature PETG and other specialty materials¶
For high-temp sticky materials that print at 250C and higher, you may need a better relese agent.
A thin layer of glue stick applied to the print area will help pop parts off. You don’t want to use too much, and it will eventually build up and require a good cleaning under the sink to remove (see above).
I’ve had good luck using MagiGoo on the PEI. The applicator allows applying a precise thin layer exactly where it’s needed. It’s still a bit messy and requires eventual clean-up, but not as bad as glue stick. MagiGoo is a bit expensive, but a small bottle goes a long ways.
Here’s a “lessons learned” advisory, showing both the damage and subsequent attempt at patching my original PEI sheet after printing high-temperature PETG without sufficient release agent, and the same part and material printed on the same surface with a coating of MagiGoo.
Finally, take advantage of the removable flex surface to pop prints off. Do not use metal spatulas or scrapers. If you have to use those, you’re doing it wrong. You can use a non-metallic scraper to help lift prints that stick a bit. iomaa’s printable removal wedges are handy for removing completed prints without touching the PEI print surface. You can knock skirts and prime lines off with the printed part.
Wikipedia article on solvents
Wikipedia article on surfactants
Wikipedia article on isopropyl alcohol
Wikipedia article on acetone
Contact and feedback
You can find me on the Prusa support forums or Reddit where I lurk in many of the 3D printing-related subreddits. I occasionally drop into the Official Prusa 3D discord server where I can be reached as bobstro (bobstro#9830).
Last updated on 20200130